Professional Roll Making Technology Ensures Precise Oil Film Thickness Control
Based on the relevant simulation test analysis performed on our professionally designed and manufactured oil film thickness testing equipment, the industrial roll we manufacture for you can provide you with the specific oil film thickness you really need. We will use the cleaning oil grades, plate types and operating parameters used in your actual production to refer to the design and manufacture of industrial rolls. The whole process starts with our customized test equipment, and the test results will be input into our proprietary software system to generate the relevant mathematical model of the roll. Subsequently, our engineers and technicians will design the roll core part and the non-woven fabric that meets this model to clean the wringer roll surface. In this way, our rolls will actually produce accurate oil film thickness for actual production use.
Significantly Improve the First-Time Yield
Wringer rolls that use 3M non-woven fabric wringer rolls as the roll surface material can keep the cleaning flow of the sheet cleaning machine at 100%, which greatly improves the dirt and particulate matter on the surface of the sheet. The cleaning effect can significantly reduce the generation of undesirable defects on the subsequent spray paint surface, which is of great significance for providing a perfect metal surface spraying effect.
Reduce the Downtime of Stamping Equipment Maintenance
The improvement of the primary yield will significantly reduce the downtime of stamping equipment maintenance. For example, frequent wiping and cleaning of stamping dies will no longer be necessary.
Reduce the Number of Roll Replacements
The series of Hongfa brand cleaning and wringer rolls that use 3M non-woven fabric cleaning and wringer rolls as the roll surface material has a unique internal binding structure on the roll surface. This internal binding structure is obtained by baking all the disc materials placed on a special fixture. The baking process makes each disc material closely adhere to each other so as to significantly reduce the direct damage to the roll surface caused by the curling or damage of the edge of the sheet.
More Precise and Controllable Oil Application Reduces Fuel Consumption
In today’s high oil prices, eliminating the excessively thick oil film output level can significantly reduce related costs, such as stamping production costs, procurement costs, pre-cleaning costs before painting, and on-site cleaning costs.
The shape of the non-woven cleaning and wringer roll components is accurately formed and consistent
Even when the cleaning flow rate is 100%, the thickness of the oil film can be accurately controlled and consistent, so that the lubrication level of the stamping forming is stable and consistent, and the shape of the stamping product is accurately formed and consistent.